T400 Denim

T400 Denim Detail Introduction

Our main products include denim, linen, yarn-dyed, dyed fabrics and other fabrics. Denim is our main product. We can make all kinds of denim, such as cotton, cotton spandex, cotton polyester, cotton polyester spandex, Tencel denim, T400 denim, etc. Denim products are widely used in jeans, clothing, dresses, bags, toys, etc.

The company has gathered a group of high-tech personnel to design and produce products professionally. At the same time, we have advanced production machines that can ensure the quality of the products at present. Our products are exported to the United States, Australia, Bangladesh, Malaysia, the Philippines, Mexico, etc., and have a broad sales market.

A seemingly simple denim fabric is not so simple. From the beginning of raw material cotton to the formation of the final grey fabric, there are at least more than a dozen procedures, and these ten procedures are called the process flow of denim fabric production.

Denim production process:

Warp yarn-winding-warping-indigo dyeing and sizing-machine weaving-singeing-sizing-weft straightening-shrink-proof finishing-drying and setting-finished inspection-rolling- —Finished product——Warehousing

1. Yarn fixed twist: In denim production, the warp and weft yarns must be wetted and heated. This is for the smooth progress of the warping and dyeing process and to reduce the weaving, weft shrinkage and looping. Phenomenon to improve the quality of the product.

2. Winding: The meaning of yarn winding for denim is to change the form of the package, remove yarn defects, remove harmful defects on the original yarn in the winding, improve yarn tension and reduce package yarn.

3. Warping: The main purpose is to make the tension, arrangement and winding of the yarn sheet or rope bundle uniform, and to wind a certain number of cheese yarns evenly and tightly on the warp with uniform tension according to the specified length. Shafts or special ball shafts are prepared for the next dyeing and sizing processing.

4. Dyeing and sizing: The indigo dyeing of denim can be divided into three types: rope dyeing, flake dyeing and suspension dyeing. The first two are connected with sizing, and the latter is sizing after dyeing.

5. Singeing: Singeing refers to removing the hairiness and fine impurities on the surface of the fabric to make the surface of the final product smooth and clean.

6. Sizing: improve the water repellency of the fabric, maintain a certain moisture regain, make the pre-shrinking finish smoothly, and maintain the pre-shrinking effect of the fabric.

7. Weft correction: Eliminate the potential weft skew stress inside the fabric caused by factors such as yarn twist, tension and fabric structure. Denim fabrics with different yarn characteristics and varieties and structures have different potential weft skew stresses and different weft skew requirements.

8. Shrink-proof finishing: Eliminate most of the potential shrinkage stress in the fabric and reduce the shrinkage rate of the finished product to meet the requirements of garment processing.

Generally, after completing the above procedures, it can be overhauled and put into storage. The birth of a single denim product requires at least a dozen major processes, and each major process contains countless small processes, so it can be so unique and unique charm.

More instructions:

In the early stage of denim production, it was favored by blue-collar workers for its thick, rough, abrasion-resistant, and stiff characteristics, but most people who pursued fashion still couldn't accept the shortcomings of denim's poor color fastness, large skin friction, and rough hand feel. In order to meet the needs of the market and meet people's increasing requirements for its wearability, various denim companies have also introduced advanced denim finishing production equipment, carried out various special finishings on denim, and continuously introduced products with higher comfort. Win a larger market share.

RESERVE RATTAN TRADE’s T400 denim is a newly launched product. It solves many problems of traditional stretch spandex filaments, such as the difficulty of dyeing, excess elasticity, complex manufacturing, unstable fabric size, and easy aging during use. The product quality is excellent.

T400 denim fabric has the advantages of good elasticity, smooth cloth surface, smooth hand feeling, and easy care. If you have any needs in this regard, you can contact us at any time. We can ensure high-quality products at the most competitive price. Excellent teamwork and best service, look forward to visiting with you.

A complete buying guide for T400 denim:

Do you know what T400 is? Do you know T400 denim? Or do you need to buy denim fabrics? This guide will introduce related content about T400 denim, if you are interested, please follow me and read on.

1. What is T400

T400 is a new type of elastic composite fiber, which does not contain spandex and has good elasticity. T400 does not require intermediate processing steps of core-spun yarn, covered yarn and textured yarn, which can improve the production efficiency of elastic fabrics. There are other aspects that can reduce process steps, and can reduce the production cost of fabrics and garments.

It is used in combination with low-heat setting fibers to make polyester and the polyester components of cotton, wool and denim elastic. Increase the softness of polyester-containing fabrics and beautify its appearance. It is used for elastic fabric structures that cannot be achieved by elastic fibers, such as lightweight fabrics. Garments with T400 fabrics also have the characteristics of withstanding high-strength bleaching and washing resistance, which greatly increases the wearing life of the garments.

T400 composite fiber has permanent spiral crimping and excellent bulkiness, elasticity, elastic recovery, color fastness and particularly soft hand feeling, which overcomes the shortcomings of classic elastic fiber spandex in terms of high temperature resistance, alkali resistance and chlorine resistance. T400 fabric is suitable for casual pants, shirts, all kinds of men's, women's and children's wear, etc., making the garments cool and comfortable, not easy to shrink, durable, and high color fastness.

2. Benefits of T400 Denim

(1) High tensile strength: The three-dimensional curling structure of T400 gives denim excellent elasticity.

(2) Strong elastic recovery: Even after several hundred times of repeated stretching, its elastic recovery rate can be maintained above 95%.

(3) Soft feel and comfortable to wear: T400 fiber is a hollow fiber with grooves, so it is not only bulky and softer than ordinary polyester, but also has good moisture absorption and sweat wicking functions.

(4) Smooth cloth surface and good wrinkle resistance: T400 fiber has outstanding memory function. Compared with clothing fabrics woven by other fibers, it has the characteristics of easy smoothing and smoothness.

(5) The dyeing effect is good: the dyeing temperature can be selected between 100 degrees Celsius and 130 degrees Celsius. When it is at 120 degrees Celsius, it can cause a two-color effect. The leveling effect can be achieved when the temperature is increased to 130 degrees Celsius, and the color fastness can reach above level 4.

3.Limitation of T400 Denim

The birth of T400 fabric is a kind of innovation, which means that the types of fabrics made of natural and chemical fiber are becoming more and more abundant. Compared with traditional textiles, this is a brand new field. Because this kind of fabric is more advanced, the problems faced in the production process are also more difficult.

The main difficulty in the manufacturing process is that it is different from the dyes used in ordinary denim. The printing and dyeing process is relatively troublesome and has strict requirements on the printing and dyeing process, especially the printing is extremely difficult, because the active material cannot be printed and dyed T400, and the effect of the pigment printing process is not fine enough. , While the pollution is relatively serious.

4. Industries using T400 Denim

T400 is a new type of elastic fiber product, viscose fiber, other man-made fibers, etc., for 100% polyester and polyester blended yarn, it helps to provide better elastic properties, softness, and excellent appearance. End uses include all kinds of men's, women's and children's wear.

5. How much T400 Denim Cost

The price of the product is not certain, you can provide the yarn specifications, weight, composition, width, density and color of the denim you want. We will provide an accurate quotation and send your samples according to your needs. Or you can send us the sample cloth you need, we can do a simple analysis for you, and then tell you a more accurate quotation.

6. T400 Denim Maintenance Process

For denim fabric, pay attention to its washing method and fabric maintenance. It can be machine washed when washing. If there are decorations in the style, it is recommended to wash by hand. Add two spoons of salt and vinegar when soaking to fix the color. Wash the reverse side, tidy the reverse side and let it dry to avoid direct sunlight.

Denim fabrics have been washed with water, but they will still fade. This is a characteristic of denim fabrics. It is recommended to wash by hand separately. After a period of washing and wearing, the color will become slightly lighter. It is recommended to match with underwear or tops of the same color and store separately .

7. How to Verify Quality of T400 Denim

Every process of T400 denim production from yarn selection to finished fabric has a series of strict inspections to control and ensure the production of high-quality products. We have selected well-known raw material suppliers and signed long-term agreements with them. Maintain the high quality of our fabrics.

8. Future of T400 Denim

Denim clothing is more and more popular due to its changeable personality and versatile wear. The longer you wear it, the more distinctive it is, and it is becoming more and more popular. The main reason is that denim fabrics are different. Compared with other fabrics, they have unique charm. The craftsmanship is also special, and it is precisely because of this that the quality of the denim is excellent.

T400 denim shows excellent performance in many aspects. It can be used to create a variety of styles of clothing, which is comfortable to wear, and can still maintain the original shape after being worn for many times, with excellent appearance effects and excellent elasticity. Relying on its own advantages, it is deeply loved by consumers and has broad prospects for development.

9. About RESERVE RATTAN TRADE

RESERVE RATTAN TRADE is a professional denim fabric manufacturer with rich experience in the production of textiles. Since the establishment of the company, we have been in the forefront of the times. We have been keeping up with the pace of the times and constantly improving ourselves to ensure that we are here. The steady development of the industry.

Our products include denim, linen, yarn-dyed fabrics, dyed fabrics and other fabrics. We are committed to providing the highest level of customer service, competitive pricing, fast delivery and comprehensive and cutting-edge product supply. Our ultimate The goal is your satisfaction.

10. Our service

(1) Pre-sale:

A. Experienced sales staff will contact you.

B. Respond to your confusion in time.

C. Quotation accurately according to your requirements.

(2) On sale:

A. Stable delivery time.

B. Strictly feedback the production process to customers.

C. If there is any change, notify in time.

D. Able to meet the detailed requirements of customization: style, printing, packaging, etc.

E. All details will be reconfirmed with the customer before production.

(3) After-sales service:

A. Continuous news of shipment and cargo.

B. After-sales follow-up in time to ensure that customers' feedback and suggestions are obtained.

C. Solve customer after-sales problems timely and accurately.

Our T400 denim is very popular because of its reliable quality and excellent performance. If you need it, don’t hesitate to contact us. If you have any questions, you can ask us and we will provide you with satisfaction.